In a world where convenience and portability reign supreme, custom sachet packaging has become a standout solution for businesses across all sorts of industries. Whether it’s food and drinks, personal care products, or pharmaceuticals, sachets offer a smart, affordable, and eco-friendly way to get products into customers’ hands. We’ll take a deep dive into what makes custom sachet packaging so special—its perks, uses, materials, and the trends that are shaping its future.
Why Sachet Packaging Is Taking Off
Sachets aren’t exactly new, but they’ve really hit their stride lately—and it’s easy to see why. The global market for sachet packaging was valued at $9.82 billion in 2024, and experts predict it’ll grow by about 5.5% each year through 2030. What’s behind this boom? A mix of affordability, the rise of fast-moving consumer goods (FMCG), and some pretty cool advances in packaging tech.
Affordable and Approachable
Sachets shine because they’re budget-friendly. They let people buy small amounts of a product, opening the door for premium brands to reach more customers—especially in places where money’s tight. Take India or Indonesia, for example: tiny packets of shampoo, detergent, or soy sauce are a hit with folks who might not splurge on full-sized versions.
Perfect for Life on the Move
Today’s consumers are always on the go, and sachets fit right into that lifestyle. They’re light, easy to toss in a bag, and simple to throw away after use. Think single-serve ketchup packets, instant coffee sachets, or energy supplements—they’re a lifesaver for anyone juggling a busy day.
A Nod to the Planet
With more people caring about the environment, businesses are under pressure to go green. Sachets are stepping up with options like biodegradable or recyclable materials. Take Mondi and Thimonnier’s collaboration in 2022: they teamed up to create a recyclable sachet for liquid soap refills, cutting plastic use by over 75% compared to traditional bottles. It’s a small package with a big impact.
Where Sachets Shine
Custom sachets are like the Swiss Army knife of packaging—they adapt to whatever you need. Here’s how they’re making waves in different fields:
Food and Drinks
From ketchup to coffee, sachets are a staple in the food world. They keep flavors fresh, control portions, and cut down on waste. With more people grabbing meals on the run, sachets have become a go-to for everything from spices to drink mixes.
Beauty and Personal Care
In the beauty aisle, sachets are perfect for shampoos, face masks, or lotions. They’re great for sampling new products or tossing in a travel bag. Plus, they deliver just the right amount for one use, keeping things mess-free and simple.
Pharmaceuticals
For meds like powders, gels, or supplements, sachets are a lifesaver. They ensure the right dose every time and meet strict safety standards. In places where healthcare is expanding fast, like emerging markets, sachets make it easier to get medicine to more people.
The Building Blocks of Sachets
What a sachet’s made of depends on what’s inside, how long it needs to last, and whether sustainability’s a priority. Here’s a rundown of the usual suspects:
Plastic Films
Plastic’s the workhorse of sachet packaging—flexible, tough, and cheap. Materials like polyethylene (PE) or polypropylene (PP) can lock out moisture, air, and light, keeping products fresh for longer. They’re a top pick for everything from snacks to skincare.
Paper Options
Paper sachets are having a moment, thanks to their eco-friendly vibe. Kraft or coated paper works great for dry stuff like sugar, tea, or spices. They’re easy to print on and give off a natural, earthy feel, though they’re not the best for liquids or anything that needs heavy-duty protection.
Green Materials
As the planet takes center stage, biodegradable and recyclable options are popping up more. Think polylactic acid (PLA) from renewable sources or single-material sachets designed for easy recycling. They’re proof you can package smart without trashing the earth.
Making Sachets Your Own
The beauty of custom sachets? You can tweak them to fit your brand perfectly. Here’s how:
Size and Shape
Sachets come in all sizes, from tiny single servings to bigger multi-use packs. You can even play with shapes—think a sachet that mimics your product’s silhouette for a standout look on the shelf.
Branding and Design
A sachet’s a mini billboard for your brand. With crisp, colorful printing, you can splash your logo, product details, or a catchy tagline across it. Digital printing makes it easy to switch things up, even for small batches, keeping costs down and creativity up.
Easy Access
Little touches like tear notches or resealable caps make sachets user-friendly. They open cleanly—no spills, no fuss—and for liquids, a cap can keep things secure between uses.
Protection That Fits
Need to shield against moisture or let a product breathe? Sachets can be tailored with the right barriers. High-tech films extend shelf life for perishables, while others balance airflow for dry goods.
Tech That’s Changing the Game
Behind every great sachet is some clever tech. Here’s what’s powering the revolution:
Fast-Moving Machines
Vertical Form Fill Seal (VFFS) machines are the unsung heroes of sachet production. They churn out packets at lightning speed, handling all kinds of materials and products with precision. Less labor, fewer mistakes—just efficiency.
Printing That Pops
Digital printing’s a game-changer. It delivers sharp, vibrant designs fast and cheap, no fancy setup required. Want to personalize each sachet? It’s got that covered too, building a stronger connection with customers.
Smarter Sustainability
Tech’s also making sachets greener. From biodegradable films to lightweight designs that use less material, innovations are shrinking the environmental footprint without skimping on quality.
What’s Next for Sachets
Sachet packaging’s got a bright future, with a few big trends steering the ship:
Single-Serve Surge
People love the grab-and-go ease of single servings, and sachets nail it. Whether it’s a quick snack or a hygiene fix, this trend’s here to stay—especially in food and drink.
Going Greener
Sustainability’s not just a buzzword—it’s a must. Expect more biodegradable sachets, recyclable designs, and even refillable options as companies and customers push for planet-friendly choices.
Smart Packaging
The next frontier? Sachets that do more. Think QR codes or sensors that share info or track freshness. It’s packaging that doesn’t just hold a product—it talks to you.
Explore our products
Stand Up Pouch
Our stand-up pouches come in multiple formats, featuring a range of gusset options, films, functionalities, and finishes to meet diverse packaging needs.
Flat Pouches
Our three-side seal lay-flat and pillow pouches come in an array of films, constructions, and finishes, offering versatility for your packaging needs.
Spout Pouches
Our spout pouches offer a sleek design with robust functionality, ensuring your liquid products maintain their quality and make a striking impression on the shelf.
Flat Bottom Pouches
Our flat bottom pouches provide stability and style, designed for easy stacking and display. Ideal for a variety of products, these pouches enhance shelf appeal while ensuring content freshness.
Rollstock
Our rollstock packaging delivers high-barrier protection with a custom design twist, perfect for a wide array of products. Quick to produce and easy on the eye, it’s the smart choice for standout shelf presence.
Custom Mylar Bags
Our Mylar Bags provide robust protection with a customizable design edge, tailored for diverse products. They’re produced efficiently and designed to catch the consumer’s eye, making them an excellent choice for shelf impact.
